Efficiency Revolution
Significant Increase in Production Capacity
• Continuous Operation:Can operate 24 hours a day without interruption, unaffected by fatigue or mood swings.• High-speed welding: Speeds reach 500–1,500 mm/minute, far exceeding the 300–800 mm/minute achieved by manual labor.
• One operator, multiple machines: After a short training period, ordinary workers can manage 3–6 machines simultaneously, significantly increasing per-capita output.
A Leap in Quality
Dual Improvements
• High-Precision Positioning: Repeatability accuracy of up to ±0.05 mm, with weld seam errors controlled within 0.3 mm—far exceeding the error level of manual welding, which is typically over 1 mm.• Intelligent Adaptation: Automatically adjusts the welding torch orientation and parameters to compensate for groove assembly errors.
Cost Optimization
Significant Overall Benefits
• Reduced Labor Costs:Reduces reliance on skilled welders; ordinary workers can operate the system, resulting in long-term savings on labor costs.• Reduced material waste: Precise control of welding parameters reduces welding material waste by 10%–30%, significantly lowers the rework rate, and minimizes secondary material consumption.
• Energy savings: Optimized welding paths and parameters reduce overall energy consumption by more than 20%.
• Fast Return on Investment: Although the initial investment is substantial, most companies can recoup their investment within 1–2 years, yielding significant long-term economic benefits.
Safety Upgrades
Improved Working Environment
• Risk Mitigation:Enclosed workstations prevent workers from being exposed to arc flashes, high temperatures, and harmful fumes.• Reduce Accident Rates: The rate of safety incidents such as burns and electric shocks is virtually zero.
• Reduce Physical Strain: Eliminate heavy physical labor and prolonged handheld welding torch operations, improving workers’ occupational health.
Flexible Production
Adapting to Diverse Needs
• Adaptability to Multiple Scenarios:Capable of welding various steel structures, including H-beam girders, box-section members, corbels, and joint plates, covering complex welding paths such as flat welding, vertical welding, corner welding, and multi-layer, multi-pass welding.• Quick Changeover: Teach-free programming technology allows one-click import of BIM models for automatic weld recognition and intelligent path planning, enabling rapid response to small-batch, high-variety orders.
• Large-Component Compatibility: A floor-mounted structure combined with a 2-meter ultra-long reach meets the demands of large-scale operations, such as large box-type beams and columns and bridge frameworks.
Smart Upgrades
Driving Industrial Transformation and Upgrading
• Autonomous Process Decision-Making:Built-in expert-level welding process library automatically matches optimal parameters based on plate thickness and angle, reducing manual intervention.• Consistent and Stable Quality: First-pass yield exceeds 99%, eliminating issues such as missed welds, cold welds, porosity, and slag inclusion caused by human error.
• Intelligent Adaptability: Laser vision combined with 3D imaging enables real-time weld seam tracking, automatically adjusting the welding torch’s position and parameters to compensate for groove assembly errors.
Addressing Industry Challenges
Solving Key Pain Points
• Alleviating the Welding Labor Shortage: Filling the gap in skilled welders to resolve the industry’s “labor shortage” issue.• Standardized Production: Drives the transformation of steel structure manufacturing from “experience-dependent” to “data-driven,” raising the industry’s overall standards.
• Green Manufacturing: Reduces energy consumption and waste emissions, aligning with national environmental protection policies.